EPE Foam Manufacturing Process

Complete EVA Puzzle Mat Production Process

Our factory integrates numerous semi-automated production lines to deliver standardized and streamlined manufacturing for EVA puzzle mats. From design to packaging, every step is meticulously planned and executed:

1.Design Optimization

Turning Your Ideas into Reality

At bmmats, we specialize in refining your designs for seamless production. With extensive experience collaborating with professional sellers from around the globe, we ensure your patterns are optimized for manufacturing. Save time and bring your products to life with our expert support.

2.Precision Mixing

The Foundation of Quality

Our mixing process ensures raw materials are thoroughly blended for maximum consistency. By evenly distributing the components, we guarantee superior foam quality in the final product. Trust our expertise to set the standard for excellence.

3. Slicing for Consistency

Preparing for Perfection

4. Foaming Excellence

Tailored to Your Needs

In the foaming process, sheeted materials are placed into advanced foaming machines. By adjusting settings and molds to match your specific hardness and texture requirements, we deliver products perfectly tailored to your needs. Precision machinery, customized results.

5. Laminating Perfection

Bringing Designs to Life

For products requiring trendy, stylish patterns, our laminating process combines custom-designed film with foamed sheets. This step ensures vibrant, durable designs that align with the latest trends, enhancing your product’s appeal and quality.

6. Precision Cutting

Shaping Your Vision

Using advanced cutting machines, we shape semi-finished products from the foaming or laminating stages into the final design. Each piece is meticulously trimmed to match your specified edge patterns, ensuring flawless results every time.

7. Quality Inspection

Ensuring Excellence

Our dedicated quality control team conducts thorough inspections to meet your requirements. By addressing issues like dirt, needle marks, and contamination, we ensure flawless products that reduce after-sales concerns. Quality you can trust, every step of the way.

8.Packaging Perfection

Clean and Secure

With advanced vacuum packaging machines and a fully automated packaging line, we ensure your products remain clean and protected. Tailored for retail and e-commerce clients, our packaging solutions meet the highest standards for convenience and quality.